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API API-577 Exam Blueprint, Original API-577 Questions
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| Topic |
Details |
| Topic 1 |
- Terms, Definitions, and Acronyms: This section of the exam measures the skills of API-specialized inspectors and covers essential terminology, definitions, and acronyms used in welding and inspection. Candidates should be familiar with industry-specific language and abbreviations. The exam assesses the ability to interpret and use welding-related terms in various contexts accurately.
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| Topic 2 |
- Welding Materials: This section focuses on metallurgists' understanding of welding materials. It covers different types of metals, alloys, and consumables used in welding. Candidates should be familiar with material properties, selection criteria, and compatibility issues.
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| Topic 3 |
- Welder Qualification: This section measures the skills of welding engineers in understanding welder qualification processes. It covers the requirements, methods, and documentation for qualifying welders. Candidates should be familiar with relevant codes and standards for welder certification.
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| Topic 4 |
- Welding Processes: This section expects welding engineers to demonstrate comprehensive knowledge of various welding processes. It covers different welding techniques, equipment, and applications. Candidates should understand the principles behind each welding process and its suitability for different materials and situations.
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| Topic 5 |
- Welding Inspection: This section focuses on the skills of API-specialized inspectors in performing welding inspections. It covers inspection techniques, tools, and documentation requirements.
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| Topic 6 |
- Metallurgy: Metallurgists are expected to showcase their expertise in welding metallurgy in this section. It covers the effects of welding on material properties, heat-affected zones, and microstructure changes.
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| Topic 7 |
- Nondestructive Examination: Metallurgists are expected to demonstrate proficiency in nondestructive examination (NDE) methods in this section. It covers various NDE techniques, their principles, and applications in welding inspection.
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| Topic 8 |
- Safety Precautions: API-specialized inspectors are expected to demonstrate knowledge of safety precautions in welding operations in this final section. It covers personal protective equipment, hazard identification, and safety procedures.
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| Topic 9 |
- Refinery and Petrochemical Plant Welding Issues: This section measures the skills of welding engineers in addressing specific welding issues in refinery and petrochemical plant environments. It covers unique challenges, materials, and safety considerations in these industries.
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API Welding Inspection And Metallurgy Sample Questions (Q72-Q77):
NEW QUESTION # 72
Rules for qualifying welding operators using radiography on a production weld require what minimum weld length to be examined?
- A. 12 in. (300 mm)
- B. 36 in. (900 mm)
- C. 6 in. (150 mm)
- D. 24 in.(600 mm)
Answer: A
NEW QUESTION # 73
Which of the following statements concerning electrode storage in ovens is true?
- A. Electrode ovens should be heated by any means, but must have automatic heat controls and visible temperature indicators.
- B. Low-hydrogen electrodes should never be stored with stainless-steel electrodes.
- C. Electrodes should never be stored in an oven that is used for food storage.
- D. Low-hydrogen electrodes may be stored in ovens with cellulose-based electrodes, but must be in their original, unopened containers.
Answer: B
NEW QUESTION # 74
Items to be included in the WPS for GMAW process are:
- A. Joint design and test coupon thickness.
- B. Electrode-flux class and electrical characteristics.
- C. Type of welding process and test coupon thickness.
- D. Base metal P-number and deposited metal thickness.
Answer: C
NEW QUESTION # 75
Which term is used to describe a groove melted into the base metal adjacent to the weld toe or weld root and left unfilled by weld metal?
- A. Longitudinal groove
- B. Undercut
- C. Incomplete fusion
- D. Under fill
Answer: B
NEW QUESTION # 76
Items to be included in the PQR for the SMAW process are:
- A. Welding process used and AWS classification numbers.
- B. Electrode-flux class and electrical characteristics.
- C. P-numbers of coupon welded and AWS classification numbers.
- D. Welding process used and P-numbers of coupon welded.
Answer: D
NEW QUESTION # 77
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